SmeltSync is a steel-melt-shop-focused digital logsheet platform for induction furnace and EAF plants. It replaces paper registers with entry screens your melters already know, links every reading to a single heat number, and rolls it all up into a live dashboard for management.
Stainless and alloy steel producers, induction furnace plants, EAF plants, and casting operations that currently track production across paper log sheets and Excel — and want traceability without an SAP-sized system or budget.
Digitize tap temperature, tap weight, grade, alloy and power consumption per heat, as it happens on the floor.
Track AOD blow time and chemistry (C, Mn, Si, Cr, Ni) against the same heat number as the furnace tap.
Log ladle number, mould tube life, mould water temperature and cast status without a second spreadsheet.
Each module below mirrors the paper log sheet your team already fills, field for field — then links automatically to the next stage.
Heat number, grade, tap temperature, tap weight, alloy and power consumption, delays and reasons.
Furnace logsheet software →Blow time, chemistry (C/Mn/Si/Cr/Ni), oxygen and argon consumption, admin-verified entries.
AOD logsheet software →Ladle number, mould tube life, mould water temperature, billet tracking and cast status.
CCM logsheet software →Every reading from Furnace, AOD and CCM rolled up under one heat number — start to finish.
Heat traceability →A shared dashboard showing every furnace, AOD and CCM line's live status across the plant.
Heat-wise cost roll-up (scrap, alloys, flux) and material master, tied to the same production data.
Automated tag-reads from your existing PLC and SCADA system, matched to the open heat automatically.
SCADA & PLC integration →Camera-based PPE, zone and process-event detection, filed against the same heat number.
AI Vision →No servers to buy and no IT department needed — the system is configured to your grades, shift pattern and furnace setup, then your team starts logging.
30 days, free, alongside your existing paper process — no card, no contract.