Software built on the mill floor, not around a spreadsheet template.

What is SmeltSync?

SmeltSync replaces paper log sheets and disconnected spreadsheets in steel melting shops with connected Furnace, AOD, CCM, Costing and Store Management systems, plus a live plant-wide monitoring dashboard. Every heat is tracked under a single heat number from tap to billet, with entry screens built to match the paper log sheets melters already use.

Who is SmeltSync for?

Steel manufacturers, stainless-steel producers, induction furnace plants, EAF plants, melt shops and casting operations — specifically, plants currently running production tracking on paper and Excel that want traceability without the cost or complexity of an SAP-sized system.

What does SmeltSync do?

• Furnace digital logsheet — heat number, grade, tap temperature, tap weight, alloy and power consumption.
• AOD digital logsheet — blow time, chemistry (C/Mn/Si/Cr/Ni), oxygen and argon consumption, admin-verified entries.
• CCM digital logsheet — ladle number, mould tube life, mould water temperature, billet tracking and cast status.
• Heat-wise traceability — every record above linked automatically under one heat number.
• Live plant monitoring — a shared dashboard showing furnace, AOD and CCM status across the plant in real time.
• Costing & store management — heat-wise cost roll-up and material master, built on the same production data.

Where is SmeltSync deployed?

SmeltSync is running live at steel plants in India, including Chandan Steel Ltd's SMS Division — see the full case study for details on the Furnace → AOD → CCM digitalization there.

Where SmeltSync is based

SmeltSync is based in Baramati, Maharashtra, India.

Team

Founders: Prathamesh Aglave, Neeraj Chavan, Omkar Shelake

Contact